Steel Build Ltd Solar Solution
Chiltern Solar delivered a large-scale commercial solar PV installation for Steel Build Ltd at Tythe Farm, Bedford, featuring a 162 kWp roof-mounted system designed to maximise on-site energy generation and long-term sustainability. The installation marks a significant investment in renewable energy, supporting Steel Build’s commitment to reducing operational carbon emissions and electricity costs.
Aug 31, 2025
356
162
kW
Overview
Location: Tythe Farm
Date of Installation: August 2025
Type: Commercial
Mounting Type: Roof-mounted steel building
Panel Count: 356 × Trina 455W Solar Panels
System Size: 162.0 kWp
Inverter: Huawei 115 kW Three-Phase Inverter (final installation)
Battery Storage: None
Finance: Customer-financed through Chiltern Solar’s finance option
System Overview
The installation consisted of 356 high-efficiency Trina 455W solar panels, mounted on a robust Renusol Metasole roof-mounting system designed for large commercial steel structures. The array is powered by a Huawei 115 kW three-phase inverter, providing exceptional efficiency and reliability while optimising the energy yield of the system.
All mechanical and electrical works were delivered in line with MCS and BS7671:2018+A3:2024 standards, including full commissioning, certification, and notification to the local Distribution Network Operator (DNO) under a G99 application.
The system is estimated to generate approximately 130,000 kWh of clean energy per year, significantly reducing grid dependence and operational energy costs for Steel Build.
Performance Estimates
Estimated Annual Generation: ~130,000 kWh
Estimated Self-Consumption: 21%
Export to Grid: 79%
Annual CO₂ Reduction: ~ 25,851kg
This generation supports Steel Build in offsetting the equivalent carbon emissions of approximately 92,326 miles driven by a diesel vehicle or the annual CO₂ absorption of 1,250 mature trees.
Installation Summary
The project involved the installation of a large solar array across the steel roof of the Wessex Building. Work was completed by approved subcontractors under the supervision of Chiltern Solar’s project management team.
A full scaffold access system was installed by a Chiltern Solar–approved scaffolding partner, providing a safe working environment for all trades. All electrical works were performed to BS7671:2018+A3:2024 standards, ensuring compliance and long-term safety.
Normal working hours were maintained (Monday–Friday, 08:00–17:00), with all activities carefully coordinated to minimise disruption to Steel Build’s ongoing operations.
Financial and Environmental Benefits
The system provides a projected first-year saving of approximately £14,000, with a payback period of around 5.5 years based on current commercial electricity rates.
Through the integration of renewable energy into its operations, Steel Build has enhanced its sustainability credentials and reduced its long-term exposure to fluctuating energy costs.
Monitoring & Maintenance
The system is monitored remotely using the Huawei Fusion Solar platform, enabling Chiltern Solar and the client to track real-time energy production, performance ratios, and system status. Any anomalies or performance deviations trigger automatic alerts, ensuring system uptime and efficiency remain high.
Installed and Commissioned by
Chiltern Solar Ltd
MCS Accredited Installer (NAP 28870)
RECC Member (44711)
Installed and commissioned by
Other contributors
Team members that contributed to this item
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